Hi-Tech Engineering

The 3 In 1 Servo Feeder Lines Model HTF4-400 is an advanced, space-saving coil handling system that integrates decoiling, straightening, and feeding into one compact unit. Designed for high-speed and high-precision stamping lines, it significantly improves workflow efficiency and reduces floor space requirements. This model is ideal for automotive components, electronics, and metal stamping industries where accuracy, productivity, and automation are key.

Key Features:

• Integrated 3-in-1 Design:- Combines decoiler, straightener, and servo feeder in a single machine, minimizing material handling time and space usage.

• Servo-Driven Feeder:- High-performance servo motor ensures accurate feeding lengths and synchronization with press operations.

• Precision Straightening Rollers:- Equipped with adjustable rollers for effective flattening of various materials and thicknesses.

• Hydraulic Coil Loading Arm:- Simplifies coil loading and positioning, reducing manual effort and increasing safety.

• Touchscreen Control Panel:- Intuitive HMI allows easy parameter setup, job memory storage, and real-time monitoring.

• Automatic Loop Control System:- Maintains consistent material flow between decoiler and feeder for smooth and continuous operation.

• Heavy-Duty Decoiler Unit:- Hydraulic expansion mandrel with motorized unwinding supports coils up to 5 tons with excellent stability.

• Material Compatibility:- Suitable for cold-rolled steel, stainless steel, aluminum, and other metal coils up to 400 mm wide.

• Compact Footprint:- All-in-one configuration saves valuable floor space while maximizing production efficiency.

The 3 In 1 Servo Feeder Lines Model HTF3-400 is an all-in-one coil handling system that integrates decoiling, straightening, and servo feeding into one compact and efficient unit. Specially designed for medium to high-speed press lines, this model enhances productivity, reduces material handling time, and optimizes floor space usage. It is ideal for industries such as automotive, appliance manufacturing, and sheet metal processing.

Key Features:

• Integrated Decoiler, Straightener & Feeder:- Combines three essential processes into a single machine, simplifying setup and streamlining production.

• Servo Motor Drive System:- Offers high-precision feeding with programmable control over feed length and speed for consistent operation.

• Precision Straightening Mechanism:- Equipped with adjustable, hardened rollers that remove coil memory and ensure material flatness.

• Hydraulic Expansion Decoiler:- Enables secure coil clamping and easy loading, enhancing operational safety and efficiency.

• Compact & Space-Saving Design:- Minimizes footprint on the shop floor while maximizing productivity and workflow efficiency.

• Touchscreen Control Panel:- Intuitive interface for quick parameter setup, job storage, and real-time process monitoring.

• Automatic Loop Control:- Maintains consistent material flow, preventing slack or over-tension during high-speed operations.

• Heavy-Duty Structure:- Built with robust materials to support high loads and long-term industrial use.

• Wide Material Compatibility:- Suitable for processing CR steel, stainless steel, aluminum, and other coil materials up to 400 mm wide.

The 4 In 1 Servo Feeder Lines Model HTF5-400 is a fully integrated coil handling system that combines uncoiling, straightening, looping, and feeding into a single compact unit. Designed for high-efficiency metal stamping and forming lines, this advanced system ensures accurate material feeding, minimal setup time, and seamless synchronization with press operations. Ideal for high-speed production environments, it reduces labor, increases productivity, and enhances product quality.

Key Features:

• All-in-One Design:- Combines decoiler, straightener, loop control, and servo feeder into a single compact system, saving space and streamlining workflow.

• High-Precision Servo Motor:- Ensures accurate feeding with programmable control over speed, pitch, and length, ideal for high-speed stamping lines.

• Hydraulic Expansion Decoiler:- Provides secure and effortless coil loading, reducing manual labor and enhancing safety.

• Heavy-Duty Straightening Rollers:- Effectively remove coil set and material deformation, ensuring sheet flatness for precision stamping.

• Automatic Loop Control System:- Maintains consistent material tension and synchronizes perfectly with press speed for uninterrupted operation.

• Touchscreen Control Panel:- User-friendly interface allows for easy parameter setting, diagnostics, and real-time system monitoring.

• High Load Capacity:- Capable of handling wide and thick coils, suitable for medium to heavy-duty applications.

• Quick Setup and Changeover:- Minimizes downtime between jobs, improving overall line efficiency and throughput.

The NC Servo Feeder with Up/Down Station is a precision-engineered feeding system designed for flexible and high-speed coil feeding applications. This advanced model combines servo-driven accuracy with vertical adjustment capability, allowing seamless alignment with press lines or tooling setups. Ideal for industries such as automotive, appliance manufacturing, and metal stamping, it enhances productivity, precision, and operational convenience.

Key Features:

• Servo Motor Feeding System:- Delivers precise and consistent material feeding with programmable length and speed settings, ideal for high-speed press lines.

• Up/Down Adjustment Station:- Allows vertical movement of the feeder head to align with different die heights or press bed levels for greater flexibility.

• Touchscreen Control Panel:- User-friendly interface for easy operation, job storage, and quick parameter adjustments.

• High Accuracy Feeding:- Maintains tight tolerance feeding for delicate and complex stamping operations.

• Heavy-Duty Feed Rollers:- Hardened and ground rollers provide strong grip and durability, suitable for a wide range of materials.

• Quick Changeover Design:- Facilitates fast adjustments between different jobs, reducing downtime and boosting productivity.

• Sync with Press Line:- Easily integrates with mechanical or pneumatic press lines through encoder or sensor-based synchronization.

• Compact & Rigid Structure:- Space-saving design with a robust build ensures long-term stability and vibration-free operation.

• Low Maintenance Requirements:- Reliable components and centralized lubrication minimize wear and simplify routine servicing.

The NC Servo Feeder With Panel is a high-precision feeding system engineered for automated press lines and coil processing operations. Equipped with a servo motor and a digital control panel, this feeder ensures consistent, high-speed material feeding with exceptional accuracy. It is ideal for applications in automotive, electronics, and metal fabrication industries, where efficiency and precision are critical.

Key Features:

• Servo Motor Drive System:- Provides precise control over feed length and speed, ensuring consistent performance for high-speed stamping operations.

• Touchscreen Control Panel:- User-friendly interface allows for easy programming, real-time monitoring, and quick adjustments of feed parameters.

• High Feeding Accuracy:- Maintains tight tolerances with repeatable accuracy, suitable for complex and delicate stamping jobs.

• Quick Setup and Operation:- Simplifies changeovers and reduces downtime, enhancing overall productivity in batch production environments.

• Heavy-Duty Roller Construction:- Hardened feed rollers ensure strong grip and long service life, even under continuous operation.

• Feed Length Memory:- Stores multiple job programs for repeat operations, reducing setup time and operator input.

• Synchronized Press Integration:- Seamlessly integrates with press machines using encoder feedback or mechanical synchronization.

• Low Noise & Vibration:- Operates quietly and smoothly, contributing to a better working environment and reduced wear on mechanical parts.

• Durable Frame Design:- Rigid and compact structure ensures stability and vibration resistance during high-speed feeding.

The 2 In 1 NC Servo Feeder & Straightener Cum Decoiler is an advanced coil handling solution that integrates feeding and straightening into a single compact unit with an attached decoiler. Designed for precision, efficiency, and space-saving installation, this machine is ideal for high-speed press lines and automated metal stamping applications. It significantly reduces material handling time and improves overall production efficiency.

Key Features:

• Integrated Feeding & Straightening Unit:- Combines two key processes into one machine, minimizing floor space and improving workflow efficiency.

• NC Servo Feeding System:- High-precision servo motor ensures accurate and programmable feed lengths for a variety of stamping operations.

• Precision Straightening Rollers:- Equipped with hardened rollers to ensure material flatness and eliminate coil memory before feeding.

• Attached Decoiler Unit:- Built-in motorized decoiler with optional hydraulic expansion for easy and safe coil loading and uncoiling.

• Touchscreen Control Panel:- User-friendly HMI for quick setup, job storage, and real-time monitoring of feed parameters.

• Automatic Loop Control System:- Maintains consistent material tension between decoiler and feeder for smooth, uninterrupted operation.

• Heavy-Duty Frame Construction:- Rigid and stable design supports long-term performance under high-load conditions.

• Adjustable Roller Pressure:- Allows fine-tuning based on material thickness and hardness for optimal straightening.

• Ideal for High-Speed Press Lines:- Designed to integrate seamlessly with power presses, reducing downtime and increasing throughput.

The 2 In 1 NC Servo Feeder & Straightener Cum Decoiler is an advanced coil handling solution that integrates feeding and straightening into a single compact unit with an attached decoiler. Designed for precision, efficiency, and space-saving installation, this machine is ideal for high-speed press lines and automated metal stamping applications. It significantly reduces material handling time and improves overall production efficiency.

Key Features:

• Integrated Feeding & Straightening Unit:- Combines two key processes into one machine, minimizing floor space and improving workflow efficiency.

• NC Servo Feeding System:- High-precision servo motor ensures accurate and programmable feed lengths for a variety of stamping operations.

• Precision Straightening Rollers:- Equipped with hardened rollers to ensure material flatness and eliminate coil memory before feeding.

• Attached Decoiler Unit:- Built-in motorized decoiler with optional hydraulic expansion for easy and safe coil loading and uncoiling.

• Touchscreen Control Panel:- User-friendly HMI for quick setup, job storage, and real-time monitoring of feed parameters.

• Automatic Loop Control System:- Maintains consistent material tension between decoiler and feeder for smooth, uninterrupted operation.

• Heavy-Duty Frame Construction:- Rigid and stable design supports long-term performance under high-load conditions.

• Adjustable Roller Pressure:- Allows fine-tuning based on material thickness and hardness for optimal straightening.

• Ideal for High-Speed Press Lines:- Designed to integrate seamlessly with power presses, reducing downtime and increasing throughput.

The 2 In 1 NC Servo Feeder & Straightener Cum Decoiler is an advanced coil handling solution that integrates feeding and straightening into a single compact unit with an attached decoiler. Designed for precision, efficiency, and space-saving installation, this machine is ideal for high-speed press lines and automated metal stamping applications. It significantly reduces material handling time and improves overall production efficiency.

Key Features:

• Integrated Feeding & Straightening Unit:- Combines two key processes into one machine, minimizing floor space and improving workflow efficiency.

• NC Servo Feeding System:- High-precision servo motor ensures accurate and programmable feed lengths for a variety of stamping operations.

• Precision Straightening Rollers:- Equipped with hardened rollers to ensure material flatness and eliminate coil memory before feeding.

• Attached Decoiler Unit:- Built-in motorized decoiler with optional hydraulic expansion for easy and safe coil loading and uncoiling.

• Touchscreen Control Panel:- User-friendly HMI for quick setup, job storage, and real-time monitoring of feed parameters.

• Automatic Loop Control System:- Maintains consistent material tension between decoiler and feeder for smooth, uninterrupted operation.

• Heavy-Duty Frame Construction:- Rigid and stable design supports long-term performance under high-load conditions.

• Adjustable Roller Pressure:- Allows fine-tuning based on material thickness and hardness for optimal straightening.

• Ideal for High-Speed Press Lines:- Designed to integrate seamlessly with power presses, reducing downtime and increasing throughput.

The 2 In 1 Heavy Duty Servo Feeder is an advanced material handling solution designed to streamline feeding and decoiling processes in metal stamping and forming lines. By integrating two essential operations into a single unit, this machine not only saves valuable floor space but also enhances productivity, accuracy, and operational efficiency. Ideal for handling thick and wide coils, it is perfectly suited for heavy-duty applications across the automotive, appliance, and sheet metal industries.

Key Features:

 

• 2 in 1 Compact Design:- Combines decoiler and feeder into a single compact unit, reducing space requirements and simplifying the production layout.

• Heavy-Duty Structure:- Built with robust materials to handle high-capacity operations, including thick and wide coils used in heavy industrial processes.

• High-Precision Servo Motor:- Provides consistent and accurate feeding, with programmable settings for variable length and speed control.

• Touchscreen Control Panel:- Offers an intuitive interface for easy operation, parameter adjustments, and real-time system monitoring.

• Hydraulic Expansion Decoiler:- Ensures secure and efficient coil loading with minimal manual intervention, enhancing operator safety.

• Automatic Loop Control System:- Maintains optimal material tension and feed timing, minimizing feed errors and enhancing line efficiency.

• Compact Footprint:- Ideal for facilities with limited space while maintaining powerful performance capabilities.

• Low Maintenance Operation:- Features durable, wear-resistant components and an automatic lubrication system to ensure reliable, long-term use.

The 2 In 1 NC Servo Feeder & Straightener Cum Decoiler is an advanced coil handling solution that integrates feeding and straightening into a single compact unit with an attached decoiler. Designed for precision, efficiency, and space-saving installation, this machine is ideal for high-speed press lines and automated metal stamping applications. It significantly reduces material handling time and improves overall production efficiency.

Key Features:

• Integrated Feeding & Straightening Unit:- Combines two key processes into one machine, minimizing floor space and improving workflow efficiency.

• NC Servo Feeding System:- High-precision servo motor ensures accurate and programmable feed lengths for a variety of stamping operations.

• Precision Straightening Rollers:- Equipped with hardened rollers to ensure material flatness and eliminate coil memory before feeding.

• Attached Decoiler Unit:- Built-in motorized decoiler with optional hydraulic expansion for easy and safe coil loading and uncoiling.

• Touchscreen Control Panel:- User-friendly HMI for quick setup, job storage, and real-time monitoring of feed parameters.

• Automatic Loop Control System:- Maintains consistent material tension between decoiler and feeder for smooth, uninterrupted operation.

• Heavy-Duty Frame Construction:- Rigid and stable design supports long-term performance under high-load conditions.

• Adjustable Roller Pressure:- Allows fine-tuning based on material thickness and hardness for optimal straightening.

• Ideal for High-Speed Press Lines:- Designed to integrate seamlessly with power presses, reducing downtime and increasing throughput.

A servo feeder, also known as a NC (Numerical Control) feeder, is an automated system used in manufacturing to precisely feed material, typically sheet metal, into machines like stamping presses. It utilizes a closed-loop control system with a servo motor, servo drive, and feedback mechanism to ensure accurate and repeatable material positioning. Key Features and Components:

• Servo Motor:Provides the power and precise control for the feeding mechanism. 
• Servo Drive:Acts as an amplifier, receiving control signals and driving the servo motor. 
• Feedback Device:Monitors the motor's position, speed, or torque and provides data to the control system for adjustments. 
• Control System:Often includes a PLC (Programmable Logic Controller) and a touch screen interface, enabling precise control and user interaction. 
• Pneumatic or Mechanical Release:Some servo feeders use pneumatic systems, while others utilize mechanical systems to release the material for feeding

A coil straightener, also known as a wire straightener or leveler, is a machine that removes the curvature or bend from coiled metal or wire, making it straight. These machines are used in various industries, including metalworking, manufacturing, and even hair care (as hair straighteners)